Raw Material Receipt
Raw Material Handling & Storage
Incoming Inspection
Processing (Shearing)
Outgoing Inspection
Shipment

01Master Coil Incoming Inspection

02Master Coil Inspection

03Slitter

04Embossing

05Shearing

06Stacking

07Outgoing Inspection

08Packing

09Handling / Storage

10Shipment
| Process | Equipment | Operation | Control Criteria | Measurement Method | Frequency | Corrective Action | Responsibility |
|---|---|---|---|---|---|---|---|
| Raw Material Receipt | Forklift | - Unloading coils from trucks | - No coil deformation - Packaging in good condition |
Visual | Upon receipt | Return | Materials |
| Raw Material Handling & Storage |
Hoist | - Unpacking coils - Transfer to storage warehouse |
- No damage during unpacking and handling | Visual | Upon receipt | Reject damaged parts | Production |
| Incoming Inspection |
Color Difference Meter Tensile Tester Impact Tester |
- Color difference inspection - TS, YP, EL testing - Coating inspection |
- Meets color difference specifications - Meets physical property specifications - No coating peeling |
Color Meter Tensile Tester Impact Tester |
1 EA / Coil | Return | Q.C |
| Processing (Shearing) |
Rotary Shearing Line | - Processing to sheet specifications |
- Dimensional accuracy maintained - Defects sorted during shearing |
Tape Measure Micrometer Visual |
100% | Reject | Production Q.C |
| Outgoing Inspection | Packing Process | - Product inspection during packing |
- Dimensional accuracy maintained - Sheet surface condition acceptable - Proper stacking condition |
Tape Measure Micrometer Visual |
1 P/T (250 Sheets) | Reject | Production Q.C |
| Shipment | Forklift | - Shipping products | - No damage during truck loading | Visual | At shipment | Shipment blocked | Materials |